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Rolling Stock Cables

FIREROL FRL-SW-1SU/FRL-SW-3SU

Rolling Stock Cables
A. Conductor                                              B. Insulation

Application

-Used as power and control cable for protected installations inside and outside of rail and
transport vehicles, where handling and installation cost are an important factor.

-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards
and control panels, driver desks etc.

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)

Electrical & Mechanical Properties

Nominal Voltage
0.6/1 kV or 1.8/3 kV
Maximum Conductor Temperature
+90 deg (fixed installation)
Minimum Permissible Ambient Temperature
-25/-40 deg (fixed installation)
Bending Radius 
3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)

                                    

 

 

Chemical & Environmental Properties

EN 60684-2
No fluorine
EN 50305; EN 60811-2-1
Resistance to oil & fuel
EN 50305
Resistance to ozone

 

 

Fire Performance for rolling stock application

EN 50306-2  
Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2  
Protection level 1/2/3/4
BS 6853 
Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101
FO

 


       

                

Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1
Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C;
Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816
Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815
Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813
Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853
Toxicity index
NFF 16101; NFF 63808; BS6853
Smoke index

FRL-SW-1SU 0.6/1 kV

NOMINAL CROSS-SECTIONAL AREA
CONDUCTOR DIAMETER (a)
MIN. MEAN THICKNESS OF INSULATION
OVERALL DIAMETER
WEIGHT
CONDUCTOR RESISTANCE AT 20°C
INSULATION RESISTANCE AT 20°C
INSULATION RESISTANCE AT 90°C
min
max
max
min
min

mm²

mm

mm

mm

mm

kg/km

Ω/km

MΩ·km

MΩ·km

1.0

1.25

0.8

2.8

3.2

18

20

65

0.65

1.5

1.5

0.8

3.0

3.5

20

13.7

55

0.55

2.5

1.95

0.8

3.4

3.9

30

8.21

50

0.5

4.0

2.5

0.8

3.9

4.6

50

5.09

40

0.4

6.0

3.0

0.9

4.6

5.4

70

3.39

35

0.35

10

3.9

1.1

5.8

6.8

130

1.95

30

0.3

16

5.0

1.1

7.2

8.5

170

1.24

30

0.3

25

6.4

1.3

8.6

10

260

0.795

30

0.3

35

7.7

1.3

10.2

11.5

350

0.565

25

0.25

50

9.2

1.5

11.6

13.5

500

0.393

25

0.25

70

11.0

1.5

13.3

15.5

690

0.277

20

0.2

95

12.5

1.6

14.9

17.4

910

0.210

20

0.2

120

14.2

1.6

16.5

19.3

1120

0.164

20

0.2

150

15.8

1.9

18.5

21.7

1430

0.132

15

0.15

185

17.5

1.9

20.1

23.6

1720

0.108

15

0.15

240

20.1

2.1

22.9

26.8

2290

0.0817

15

0.15

300

22.5

2.2

25.4

29.7

2810

0.0654

10

0.1

400

25.8

2.3

28.7

33.6

2690

0.0495

10

0.1

 

 

 

 

 

 

 

 

 

 

 

 


(a) = for information, indicative only

FRL-SW-3SU 1.8/3 kV

NOMINAL CROSS-SECTIONAL AREA

CONDUCTOR DIAMETER (a)

MIN. MEAN THICKNESS OF INSULATION

OVERALL DIAMETER

WEIGHT

RESISTANCE OF CONDUCTOR AT 20°C

INSULATION RESISTANCE AT 20°C

INSULATION RESISTANCE AT90°C

min

max

max

min

min

mm²

mm

mm

mm

mm

kg/km

Ω/km

MΩ·km

MΩ·km

1.5

1.5

2.5

6.2

7.3

70

13.7

120

1.2

2.5

1.95

2.5

6.6

7.8

90

8.21

100

1.0

4.0

2.5

2.5

7.1

8.4

110

5.09

90

0.9

6.0

3.0

2.5

7.6

8.9

130

3.39

80

0.8

10

3.9

2.5

8.4

9.9

190

1.95

65

0.65

16

5.0

2.5

9.5

11.1

250

1.24

50

0.55

25

6.4

2.5

10.8

12.7

330

0.795

45

0.45

35

7.7

2.5

12.0

14.1

430

0.565

40

0.4

50

9.2

2.5

13.4

15.7

570

0.393

35

0.35

70

11.0

2.5

15.1

17.7

760

0.277

30

0.3

95

12.5

2.7

16.9

19.8

980

0.210

30

0.3

120

14.2

2.7

18.5

21.7

1210

0.164

25

0.25

150

15.8

2.7

20.0

23.4

1500

0.132

20

0.2

185

17.5

2.7

21.6

25.3

1800

0.108

20

0.2

240

20.1

2.7

24.1

28.2

2360

0.0817

20

0.2

300

22.5

2.7

26.3

30.8

2840

0.0654

15

0.15

400

25.8

2.9

29.8

34.9

3800

0.0495

15

0.15

a) = for information, indicative only